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Aug 11, 2026
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Anti-Jam Automatic Labeling: Beverage Plant Improves Labeling Efficiency by 40% with Baihengyu High-Toughness Labels
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1. Case Background & Problem Description
The client is a bottled mineral water manufacturer. After expanding production lines in 2023, it encountered severe automatic labeling jamming issues. The newly introduced high-speed labeling machine runs at 60 bottles per minute but frequently jams, requiring machine shutdown and cleaning every time. This wasted at least 2 production hours daily, with label loss rate hitting 8%.
The original labels adopted low-strength liner paper with rough die-cut edges, which easily caught the machine rollers and caused jams.
2. Customized Optimization Solution
Baihengyu’s technical team conducted on-site observation of the production line and identified root causes: insufficient liner strength and poor die-cut precision. We delivered targeted upgrades as follows:
- High-Toughness Liner Paper: Adopt 80g high-strength glassine paper with tensile strength ≥2.5kN/m to avoid breakage under high-speed operation.
- Laser Precision Die-Cutting: Laser cutting with tolerance controlled within ±0.05mm, delivering smooth burr-free edges.
- Anti-Static Coating: Add anti-static coating on label back to prevent labels from sticking together and reduce jamming frequency.
3. Implementation Results & Customer Feedback
Higher Labeling Speed
Speed upgraded from 60 bottles/min to 85 bottles/min, +40% efficiency
Lower Label Waste
Label loss rate dropped from 8% to below 2%
Output Growth
Extra 50,000 cartons of mineral water produced monthly
The factory director commented: "We used to waste hours clearing jams every day. Now the production line runs smoothly, and the efficiency boost is remarkable."
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